DELO DOT PN 5 precision adhesive dispensing system. The black mechanical unit features a cylindrical adhesive cartridge labeled "DELO DUALBOND" and a precision dosing system. The device is designed for precise dot or pattern application of adhesives in industrial applications.

DELO News

Events | Apr 02, 2021

DELO and PMB Bobertag Jointly Develop New Additive Balancing Process

Precise and fast balancing of rotating components are possible with balancing processes from PMB Bobertag. After accurately measuring component unbalances, PMB Bobertag uses an additive process to correct it. DELO balancing masses can be dispensed quickly, precisely, and in very small quantities, then cured in seconds. By balancing components, noise is reduced while durability increases.

Balancing is required for most applications with rotating components, such as electric motors, fans, pumps, and turbines. Minimizing unbalance subsequently increases quality by reducing vibrations and loads. It enables higher speeds with less noise and a longer service life.

Balancing is usually dominated by subtractive processes, machining and, increasingly, lasers. Compared to additive processes, components must be designed to include additional “sacrificial material,” which can then be partially removed. Additive balancing, on the other hand, is more material-efficient. This is because exactly what is needed is applied.

This provides users with a solution for serial industrial processes that require maximum accuracy without removing material from the workpiece. With minimum possible correction accuracies of 0.1 mg, residual unbalances of 1 mg*mm can be achieved, as required in the optical industry. Due to its exceptional process reliability, this additive approach is also interesting for applications with medium unbalances of 50-100 mg*mm, such as small fans.

An overview of the balancing process

In the process, a calibration station in the PMB balancing machine first determines the unbalance. The DELO-DOT PN5 microdispensing valve then applies the additive balancing mass in either one or two planes quickly, precisely and without contact. The balancing compounds used are light-curing adhesives from DELO, which are specially modified and have a high density.

Exposure to DELOLUX UV lamps causes the balancing masses to cure completely within a few seconds. Finally, a control measurement verifies the result. The balancing process is usually completed after one correction step. Balancing can be carried out directly in the calibration station. If very short cycle times are required for large series, the process steps can also run in parallel within multi-station systems.

DELO DOT PN 5 precision adhesive dispensing system. The black mechanical unit features a cylindrical adhesive cartridge labeled "DELO DUALBOND" and a precision dosing system. The device is designed for precise dot or pattern application of adhesives in industrial applications.

Key advantages of our process

This development is available as a standard solution which is easy to implement and is scalable from small-batch to large-scale production. Compared to other processes, users benefit from fast cycle times, freedom from chips and perfectly controllable mass correction with this approach.
Manfred Bobertag, Managing Director of PMB
This is another example of how adhesives can do far more than just permanently bond components together. In fact, our products are multifunctional materials that we tailor to enable completely new applications and intelligent processes.
Dr. Karl Bitzer, Managing Director at DELO

Comparison with subtractive processes

Balancing is typically dominated by subtractive processes, such as machining and increasingly by lasers. In comparison to additive processes, components must be designed to include additional "sacrificial material" that can be partially removed. Additive balancing, on the other hand, is more material-efficient because precisely what is needed is applied.

If you need advice on similar applications or any other kind of project, take advantage of our free project consultation.

About DELO

DELO is a leading provider of high-tech adhesives. For over 25 years, we have offered solutions for the automotive, electronics, and semiconductor industries. Our innovative technologies set industry standards. Companies like Bosch, Huawei, and Siemens rely on DELO for superior adhesive technologies.

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