Precise and fast balancing of rotating components are possible with balancing processes from PMB Bobertag. After accurately measuring component unbalances, PMB Bobertag uses an additive process to correct it. DELO balancing masses can be dispensed quickly, precisely, and in very small quantities, then cured in seconds. By balancing components, noise is reduced while durability increases.
Balancing is required for most applications with rotating components, such as electric motors, fans, pumps, and turbines. Minimizing unbalance subsequently increases quality by reducing vibrations and loads. It enables higher speeds with less noise and a longer service life.
Balancing is usually dominated by subtractive processes, machining and, increasingly, lasers. Compared to additive processes, components must be designed to include additional “sacrificial material,” which can then be partially removed. Additive balancing, on the other hand, is more material-efficient. This is because exactly what is needed is applied.
This provides users with a solution for serial industrial processes that require maximum accuracy without removing material from the workpiece. With minimum possible correction accuracies of 0.1 mg, residual unbalances of 1 mg*mm can be achieved, as required in the optical industry. Due to its exceptional process reliability, this additive approach is also interesting for applications with medium unbalances of 50-100 mg*mm, such as small fans.
In the process, a calibration station in the PMB balancing machine first determines the unbalance. The DELO-DOT PN5 microdispensing valve then applies the additive balancing mass in either one or two planes quickly, precisely and without contact. The balancing compounds used are light-curing adhesives from DELO, which are specially modified and have a high density.
Exposure to DELOLUX UV lamps causes the balancing masses to cure completely within a few seconds. Finally, a control measurement verifies the result. The balancing process is usually completed after one correction step. Balancing can be carried out directly in the calibration station. If very short cycle times are required for large series, the process steps can also run in parallel within multi-station systems.
Balancing is typically dominated by subtractive processes, such as machining and increasingly by lasers. In comparison to additive processes, components must be designed to include additional "sacrificial material" that can be partially removed. Additive balancing, on the other hand, is more material-efficient because precisely what is needed is applied.
If you need advice on similar applications or any other kind of project, take advantage of our free project consultation.
DELO is a leading provider of high-tech adhesives. For over 25 years, we have offered solutions for the automotive, electronics, and semiconductor industries. Our innovative technologies set industry standards. Companies like Bosch, Huawei, and Siemens rely on DELO for superior adhesive technologies.