Automotive

High-Speed Cell-to-Carrier Bonding

High-speed adhesives simplify battery pack manufacturing

Cell-to-carrier bonding helps EV battery manufacturers achieve both high performance and longevity. This process helps prevent issues such as battery overheating through efficient heat dissipation. This solid mechanical connection significantly enhances stability and durability in battery packs. Additionally, cell-to-carrier bonding absorbs vibrations and shocks, which is particularly important in automotive applications.

Eliminating traditional fastening elements not only saves space and weight but also increases energy density. Carrier bonding also offers improved electrical insulation and flexibility in material selection to meet specific design requirements. 

DELO provides specialized solutions for cell-to-carrier bonding, supporting battery manufacturers in realizing these benefits in practice. This is crucial for electric vehicles and other applications that rely on reliable battery solutions.

Carrier Bonding

Specialized adhesives for cell-to-carrier bonding

Rely on proven adhesive solutions designed for demanding conditions

For high-volume applications, such as bonding cylindrical cells to a carrier element, battery manufacturers can benefit from DELO’s wide range of high-speed adhesives. These UV-curing acrylates bond in seconds, eliminating lengthy curing processes. Key features include integrated flame protection and excellent adhesion to flame-retardant plastics. Additionally, these adhesives offer built-in vibration protection, minimizing noise generation in the battery pack.

Why choose DELO products
  • Flame retardant
  • Balances different coefficients of thermal expansion
  • Integrated vibration protection
  • Minimizes noise generation
  • Excellent adhesion to flame-retardant plastics

Looking for the right adhesive for your battery application? Speak with our experts.

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Efficient Manufacturing Solutions

Assembly processes

Tailor your processes precisely to your requirements and benefit from flexible solutions

In addition to their specialized features, DELO adhesives offer optimal advantages for manufacturing processes. Using DELO solutions and equipment allows manufacturers to precisely control manufacturing processes, from adhesive dispensing to curing. DELO dispensing equipment makes the dispensing process seamless. These solutions also enable rapid curing in less than 10 seconds and curing in shadowed areas with moisture support, ensuring high efficiency and quality.

Advantages of DELO products in assembly
  • Easy dispensing process
  • On-demand curing with (UV) light
  • Curing in < 10s
  • Option: Curing in shaded areas with moisture

Looking for a tailored adhesive solution for your EV battery application? Book a consultation with our experts now!

Arrange a Consultation

Process options

Depending on the carrier design, adhesive gap, and dispensing method, you can choose from the following process options:

Assembly process option 1

Assembly process option 2

Assembly process option 3

Versatile Applications

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Let our experts advice you

We are your touchpoint for high-tech bonding. Our specialists worldwide are keen to support you. Get in touch with us now!

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